Challenge
The customer needed to clean multiple part types simultaneously while maintaining precise positioning, repeatable results, and a two-minute cycle time. Drums required complete internal and external washing, while lids and rings needed to pass through the washer without jamming. The system also had to withstand a washdown-rated environment and operate reliably with minimal maintenance in continuous production.
Approach
Better Engineering engineered a custom C-75 Cyberjet dual-lane tunnel washing system built entirely from 304 stainless steel. The system was configured with four integrated modules: two recirculated caustic-wash stages, followed by two recirculated facility-water rinse stages.
Each tunnel washer lane was designed with independent gear-driven motors and controls. One lane cleans inverted drums for full internal and external exposure to targeted spray patterns, while the second lane processes lids and rings in series. Fiber-optic sensors and pop-up stops precisely index parts, allowing them to pause at exact locations for spinning nozzle assemblies to clean drum interiors thoroughly.
Vertical partition doors with IP66-rated electronic actuators isolate each spray zone, preventing solution carryover between stages. Beneath the system, an automatic sludge-removal design continuously extracts sediment and returns the filtered solution to the tanks. The entire system is washdown-rated, with NEMA 4X enclosures, protected wireways, and enclosed pumps and gear motors. A rear-mounted catwalk provides safe, efficient access for inspection and maintenance.
Results
The completed tunnel washing system delivers consistent, repeatable cleaning within a two-minute cycle while running continuously in production. Independent lane control allows drums, lids, and rings to be processed simultaneously without interference. The modular design ensures reliable performance, simplified maintenance, and flexibility for future expansion, helping the customer maintain cleanliness standards with confidence and efficiency.
Conclusion
This custom C-75 Cyberjet system exemplifies Better Engineering’s approach to turnkey automation. Every detail, from independent lane drives and precision indexing to washdown-rated construction and service-friendly access, reflects a commitment to reliability, safety, and performance. Designed and built in Joppa, Maryland, the system delivers the cleanliness, consistency, and durability required for demanding industrial operations.
Interested in finding your solution? Contact us for more information, a facility tour, or free part testing.