Description
Engineered to Your Specification
Every custom cabinet washer project begins with a detailed application review. Our engineers evaluate:
- Part geometry and loading requirements: Size, weight, shape, fixturing needs, and basket or rack configurations
- Contamination type and severity: Oil type and load, particulate size and hardness, scale, residues, or biological soils
- Cleanliness specification: Gravimetric, dynes, visual, functional, or regulated standard (i.e, VDA 19, ISO 16232, customer-defined)
- Process requirements: Required wash chemistry, temperature range, spray pressure, rinse type, and drying standard
- Throughput and cycle time: Required parts-per-hour or cycle-per-shift targets
- Facility constraints: Available floor space, ceiling height, utilities (power, gas, water, drain), and integration points
From this foundation, we design a cabinet parts washer configured precisely around your application.
Custom Configuration Options
| Parameter | Maximum Capability |
|---|---|
| Turntable Diameter | Up to 180″ |
| Working Height | Up to 130″ |
| Weight Capacity | Up to 50,000 lbs. |
| Pump Capacity | Up to 100 HP |
Beyond raw scale, custom cabinet washers can be specified with:
- Powered manifolds: Dynamic spray coverage engineered for complex part geometries that standard fixed manifolds cannot fully address.
- Customized fixturing: Bespoke fixtures engineered around your specific part profiles to ensure consistent positioning and complete surface exposure.
- Gas or steam heat: In addition to standard electric heating, matched to your facility’s available utilities and thermal requirements.
- Pump upgrades up to 100 HP: For applications requiring maximum spray impact on heavily contaminated or large-surface-area parts.
- Cabinet style options: Top-loading, front-loading hinged door, front-loading roll-in door, or vertical door.
- Material selection: Mild steel or stainless steel construction based on chemistry and environmental requirements.
- Any stage combination: Wash, rinse (fresh water, DI, RO, inhibited, phosphate, passivation), blow-off, heated dry, sequenced to your process.
- Automation integration: Full robotic load/unload integration and automation cell interfacing.
The Custom Engineering Process
- Application Review: We review your parts, contamination profile, cleanliness specification, throughput requirements, and facility constraints.
- Parts Testing: Before committing to a configuration, we test your actual parts in our facility. This validates that the proposed wash chemistry, pressure, temperature, and stage sequence achieves your cleanliness specification — eliminating guesswork and de-risking the investment.
- Engineering Proposal: Based on confirmed test results, our team develops a detailed system proposal including configuration layout, stage specifications, construction standards, and validated performance expectations.
- Design & Fabrication: Your system is designed and built in our manufacturing facility to the approved specification.
- Validation & Testing: Every custom cabinet washer is tested against the agreed specification before shipment.
Ready to discuss your application? Contact our engineering team to begin the application review process.