Challenge
The automotive manufacturer needed a single cleaning system capable of thoroughly washing bins, totes, and dunnage of widely varying sizes without sacrificing speed or efficiency. Existing solutions struggled to balance flexibility with high throughput, often requiring manual adjustments or multiple machines. In addition, the customer sought an environmentally responsible design that could support the demands of an international manufacturing operation while reducing water retention and improving overall productivity.
Approach
Better Engineering’s design and production teams partnered closely with the customer to engineer a customized C-24-SS/DH Conveyor Washer tailored to handle containers of virtually any size. Adjustable rail supports were incorporated to securely hold totes and bins on edge, allowing for fast changeovers, improved drainage, and consistent cleaning results. The system was designed to maximize throughput while maintaining an environmentally responsible footprint, delivering a flexible, high-speed solution that exceeded the manufacturer’s original specifications.
Results
Better Engineering delivered a customized C-24-SS/DH Conveyor Washer that exceeded the customer’s performance and efficiency expectations. The stainless-steel system accommodates a wide range of bin, tote, and dunnage sizes, including lids, while achieving throughput of more than 300 containers per hour. Its adjustable rail support system allows a single operator to make rapid changes in seconds, reducing water retention and improving drying efficiency. The customer reported that the washer is operating more efficiently and effectively than anticipated, supporting higher productivity across their manufacturing operation.
Conclusion
By delivering a customized C-24-SS/DH Conveyor Washer, Better Engineering provided a versatile, high-speed solution that adapts seamlessly to a wide range of bin, tote, and dunnage sizes. The adjustable rail support system improves drainage and drying while allowing quick, tool-free changeovers by a single operator. With throughput exceeding 300 containers per hour and a durable stainless steel design, the system supports efficient, sustainable manufacturing. The customer reported that the washer is outperforming expectations and delivering greater efficiency than originally anticipated.
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