Challenge
The existing cleaning process relied heavily on manual labor and could not keep pace with the volume of parts requiring sanitization. The company used several bin sizes and lid types, which complicated washing consistency and throughput. They needed a system that could handle varied part geometries, provide thorough cleaning and drying, and offer the flexibility to expand in the future, all within a compact footprint.
Approach
Better Engineering designed a triple-lane sanitizing tunnel washer that processes bins and lids in separate lanes under fully automated control. The system includes sequential wash, rinse, and dry zones powered by high-volume pumps, gas heating, and forced-air drying for maximum cleaning effectiveness. Each lane operates independently, allowing simultaneous cleaning of multiple bin sizes and lids at variable conveyor speeds up to 16 feet per minute. The modular stainless-steel design of the tunnel washer enables future expansion and simplifies maintenance access through powered vertical doors. With automated chemical dosing, temperature control, and efficient drainage, the system provides consistent, repeatable performance in a demanding environment.
Results
The custom-built washer delivered a reliable, high-capacity solution that met the customer’s sanitization and throughput goals. The triple-lane configuration increased processing volume while reducing labor requirements and handling time. Each bin and lid exits the system fully sanitized and dry, ready for immediate reuse. The modular design ensures long-term adaptability, allowing the customer to expand capacity as production grows. Overall, the installation improved workflow efficiency, reduced manual intervention, and maintained strict hygiene compliance in every cycle.
Conclusion
Better Engineering’s triple-lane tunnel washer combines precision engineering, automation, and durable stainless-steel construction to meet the rigorous standards of the healthcare waste industry. The system delivers consistent results, higher productivity, and dependable long-term performance for high-volume bin and lid sanitization.
Interested in finding your solution? Contact us for more information, a facility tour, or free part testing.