Challenge
A leading automotive manufacturer needed to improve the precision, efficiency, and overall safety of their parts-washing operation for cylinder heads and related components. Their existing process lacked the control, surface protection, and filtration performance required to meet modern production demands. Additionally, they sought a solution that would enhance workplace conditions while maintaining high reliability and helping them stay competitive in a demanding industry.
Approach
To meet these requirements, the customer collaborated with our engineering team to implement the RD-4000-P-SS 40″ turntable washer, configured with several advanced upgrades. This tailored solution included a dual-tank system for washing and rust-inhibiting, conductivity monitoring for chemical control, a high-efficiency drying system, and an advanced Allen Bradley CompactLogix control package with Ethernet RSLogix and 10″ HMI. The cabinet washer was further enhanced with steam exhaust, robust filtration, upgraded pumps, and precise electronic pressure sensors to elevate wash quality, consistency, and operator safety.
Results
The integrated system delivered significant improvements in process control, wash consistency, and workplace safety. The upgraded controls provided precise operation and monitoring, while the sound-reducing steam exhaust improved operator comfort and productivity. The dual-tank and filtration enhancements protected sensitive surfaces, extended fluid life, and ensured reliable, repeatable cleaning of cylinder heads and components.
Key outcomes:
- Advanced control system with Allen Bradley CompactLogix, Ethernet RSLogix, and 10″ HMI
- Improved workplace safety through a sound-reducing steam exhaust system
- Enhanced filtration, monitoring, and pump performance
- More consistent, higher-quality parts washing with reduced downtime
Conclusion
The customized RD-4000-P-SS cabinet washer marked a major step forward in the customer’s washing operations, delivering exceptional precision, reliability, and efficiency. Stainless steel construction and dual-tank surface-preservation capabilities strengthened their manufacturing consistency, while the upgraded controls and sensors reduced maintenance-related downtime. This engineering-driven approach not only improved washing performance but also boosted operational efficiency and overall satisfaction across their production team.
Interested in finding your solution? Contact us for more information, a facility tour, or free part testing.